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Factory Show

Factory Show

Factory Show
Factory Show

The company has a modern production base with a total area of 20,000 square meters, equipped with 40 automated production lines and over 60 precision processing machines, with an annual production capacity of 5 million pieces. The automation rate of the production line is 95%. The production cycle of regular products is 5 to 7 days. It supports small-batch customization (with a minimum order quantity of 100 pieces), and samples can be completed within 3 days. Certified by ISO9001 and SGS, the full-process quality inspection ensures that the defect rate is ≤0.1%. We have a large reserve of standard products. With an inventory of over 50 million, we can support "same-day delivery" both domestically and internationally! Customized non-standard sealing parts can be produced and dispatched within 1-3 days! We also have a professional after-sales team that responds quickly to ensure customers have no worries throughout the process. We have been deeply cooperating with three core suppliers, which enables us to handle the emergency demand of a sudden 30% increase in order volume. The on-time delivery rate of orders in the past five years has been 99%.

R&D and Q&C

In the field of seals, R&D and quality control are like left and right arms, jointly building the core competitiveness of an enterprise. The R&D stage is market demand-oriented, deeply exploring the balance between material properties and structural mechanics: In response to the high-temperature and high-pressure environment of automotive engines, the team has improved the fluororubber formula to ensure that the seals maintain stable elasticity within the temperature range of -20 ℃ to 200℃. In response to the sterile requirements of medical equipment, food-grade silicone materials and precise molding processes have been developed to ensure that the products pass biocompatibility tests. Meanwhile, through finite element analysis to simulate the sealing performance under different working conditions, the new product development cycle is shortened by 30%, enabling a rapid response to customers' customized demands for special dimensions and irregular structures.

Quality control aims

Quality control aims at "zero defects", weaving a full-process protective net. Before raw materials are stored in the warehouse, the purity of rubber is detected by an infrared spectrometer and the elastic parameters of the material are calibrated by a hardness tester to prevent substandard raw materials from flowing into the production line from the source. During the production process, the MES system monitors the vulcanization temperature and pressure curves in real time. 5% of each batch of products is randomly selected for burst pressure testing to ensure that the pressure resistance value exceeds the industry standard by 20%. Before the finished products leave the factory, they still need to undergo more than 20 tests such as salt spray tests and aging tests. Medical-grade products must pass the ISO 13485 system certification and sterility tests.

R&d injects technical confidence

R&d injects technical confidence into quality, while quality sets reliable boundaries for R&D. The virtuous cycle formed by the two enables every seal to not only withstand water pressure from 10,000 meters in deep-sea exploration equipment but also safeguard daily safety on household pressure cookers. With technical precision and quality resilience, it fulfills the core commitment of "sealing" in countless industrial and life scenarios.

Production Process

1
Product design
Product design
2
Material selection
Material selection
3
Primary mold
Primary mold

4
Precision machined
Precision machined
5
Automatic test
Automatic test
6
Laser coding
Laser coding
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